Product Introduction: DENSO Automotive Fuel Injector (Part Number: 095000-9510)
Executive Summary
The DENSO 095000-9510 fuel injector is a precision-engineered component within DENSO's advanced common-rail diesel injection system portfolio. Designed to meet stringent global emissions standards (e.g., Euro V/VI) and enhance engine performance, this injector exemplifies DENSO's commitment to innovation in fuel efficiency, durability, and emission reduction. While specific public technical data for the 095000-9510 model is limited, this document provides a comprehensive overview based on DENSO's established engineering principles, technical specifications from analogous injector series (e.g., G2, X1, X2), and industry standards for high-pressure common-rail systems. It covers structural features, technical advantages, application scenarios, OEM cross-referencing guidance, and preventive maintenance recommendations to serve as a reliable resource for engineers, technicians, and industry professionals.
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1. Structural Features and Technical Advantages
The DENSO 095000-9510 fuel injector incorporates cutting-edge structural features that ensure high performance under demanding conditions. Drawing from DENSO's G2 and X-series injector designs, it employs a precision multi-hole nozzle optimized for superior fuel atomization, enabling optimal air-fuel mixing and combustion efficiency . The injector's high-response solenoid valve achieves rapid actuation (with precision as tight as ±0.1 ms), allowing multiple injection events per cycle (e.g., pilot, main, and post injections) to reduce combustion noise and emissions . Its robust internal construction includes hardened components like the armature, ball valve, and control piston, which withstand extreme pressures (up to 2,500 bar in DENSO's latest systems) . A hydraulic servo system leverages fuel pressure to ensure swift needle movement and tight sealing, while an optimized magnetic circuit minimizes energy loss and heat generation . Critical internal adjustments, such as armature lift (typically 45–55 μm for G2 injectors), are finely calibrated to directly influence fuel delivery, particularly for pre-injection and full-load points .
The technical advantages of the 095000-9510 are rooted in its structural design. It delivers enhanced fuel economy and power output through high-pressure injection (up to 2,500 bar) and milligram-level fuel metering accuracy, which promotes complete combustion . This also enables significant emission reduction, cutting particulate matter (PM) by up to 50% and nitrogen oxides (NOx) by approximately 8%, ensuring compliance with Euro V/VI standards . The injector's durability and reliability are enhanced through hardened materials, minimized internal leakage, and resistance to wear/corrosion, even in high-stress environments . Additionally, its adaptability allows seamless integration with advanced emission control systems like exhaust gas recirculation (EGR) and diesel particulate filters (DPF), making it suitable for diverse engine configurations .
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2. Application Scenarios and Primary Application Fields
The DENSO 095000-9510 injector is designed for diesel engines across a broad spectrum of vehicles and machinery. In passenger cars and SUVs, it balances performance with fuel efficiency and noise reduction, leveraging pilot injections to minimize diesel knock and refine the driving experience . For commercial vehicles (e.g., light-duty trucks, vans, and buses), its robust construction ensures reliability under high-mileage operations, frequent stop-start cycles, and long-distance travel . The injector is also well-suited for industrial and agricultural machinery, including diesel-powered generators, tractors, and construction equipment (e.g., excavators), where its resistance to vibration, contamination, and high-pressure fluctuations is critical . Finally, it supports hybrid powertrains by optimizing fuel consumption and reducing emissions during urban driving cycles. To confirm specific compatibility with engine models, consulting official DENSO application guides or vehicle service manuals is strongly recommended.
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3. OEM Cross-Reference Part Numbers
Cross-referencing part numbers is essential for identifying correct replacements, though specific OEM references for the 095000-9510 are not listed in public search results. The primary identifier remains the DENSO Original Part Number: 095000-9510. DENSO injectors typically cross-reference to multiple OEM part numbers; for example, analogous models like 095000-5950 are used in Shanghai Diesel Engine Company's SC8DKQ3 engines under manufacturer part numbers (e.g., D28-001-800) . Other potential OEM equivalents include Toyota series (e.g., 23670-XXXXX) or aftermarket codes (e.g., DCRI107580). For professional diagnostics, Bosch testing equipment (e.g., EPS945 software) uses templates labeled 095000xxx... for DENSO injectors, where the suffix may indicate coil resistance (e.g., ">2.5 Ohm") . However, verifying cross-references via official DENSO catalogs, OEM databases, or trusted automotive platforms (e.g., Refdat) is crucial to avoid performance issues or engine damage .
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4. Recommendations for Daily Preventive Maintenance
Proper maintenance is critical for ensuring the longevity and optimal performance of the DENSO 095000-9510 injector. Key recommendations include using high-quality diesel fuel meeting EN 590 or regional standards to prevent nozzle deposits and internal wear . Regular fuel filter replacement every 15,000–30,000 km (or as specified) is essential to avoid contaminant ingress, as abrasive particles can damage precision components under high pressure . Periodic fuel system cleaning with certified detergents helps dissolve deposits, while professional ultrasonic cleaning is recommended for severe fouling . Electrical checks, such as verifying the injector's coil resistance (0.5–0.7 mΩ for G2 models), can identify faults early . During servicing, maintain extreme cleanliness to prevent contamination when opening the fuel system, and inspect for leaks, cracked seals, or worn wiring . Address symptoms like rough idling, power loss, or excessive smoke promptly to avoid further damage. For comprehensive care, schedule professional inspections every 60,000–100,000 km, including injector calibration and pressure testing using DENSO-approved tools (e.g., Bosch EPS 200/205 with adapter kits 1 687 846 016) . To prevent needle valve sticking, disassemble and clean injectors periodically with non-abrasive tools (e.g., wooden sticks) to remove carbon deposits from nozzle holes .
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5. Fuel Injector Supplier
Rsolid is a professional diesel fuel injector manufacturer provides high quality and durable diesel fuel injector replacements for different brands of engines or produce fuel injector according to your request. The company is positioned as a specialized and excellent supplier in the foreign trade of automotive components, including high-quality fuel injectors. With years of experience in the international market, Rsolid has established itself as a reliable partner for global clients seeking authentic Denso products and comprehensive, value-added services. The company operates with a strong commitment to quality assurance, often backed by international certifications common in the automotive parts industry,ensuring that all parts, undergo rigorous testing for flow rate, pressure endurance, and leak integrity before being offered for sale. Rsolid's business model would typically include maintaining a diverse and comprehensive inventory of both OEM and premium aftermarket parts, with cross-compatible options to cater to a wide range of applications and global clientele, from individual workshops to large fleet operators. If you are looking for diesel fuel injector or OEM engine fuel injector, feel free to contact us.