Are you looking for a reliable, durable, and high-performance diesel fuel pump for your Toyota Hiace or Hilux equipped with the 2KD-FTV engine? The Fuel Pump 294000-0940 (Denso compatible) is the exact OEM-grade solution you need.
Structural Advantages of Fuel Pump 294000-0940
The 294000-0940 fuel pump is engineered for Toyota’s advanced 2KD-FTV common-rail diesel injection system. Its design incorporates several key features that set it apart:
High-Pressure Common-Rail Technology
The pump generates up to 180 MPa of rail pressure, enabling precise fuel atomization for complete combustion, reduced emissions, and better fuel economy.
Precision-Machined Plunger & Barrel
Made from hardened alloy steel with micron-level surface finishing, the plunger-barrel pair offers exceptional wear resistance and consistent volumetric efficiency over thousands of operating hours.
Integrated Flow Control Valve (SCV)
The built-in suction control valve regulates fuel intake according to engine demand, reducing parasitic load and improving overall system responsiveness.
Compact & Leak-Proof Casting
The pump body is constructed from high-grade aluminum with reinforced ribs, providing excellent heat dissipation and vibration resistance – critical for harsh diesel engine environments.
Self-Lubricating Design
Fuel itself lubricates all moving internal parts, eliminating the need for external oil lines and reducing potential failure points.
These structural advantages translate directly into smoother idling, faster throttle response, and lower maintenance costs for your Toyota commercial vehicle.
Application Equipment – Which Vehicles Use This Pump?
The Fuel Pump 294000-0940 is specifically designed for the Toyota 2KD-FTV 2.5L D-4D common-rail diesel engine. It is a direct fit for the following vehicle models:
| Vehicle Model | Engine Code | Production Years (Typical) |
|---|
| Toyota Hiace (H200 series) | 2KD-FTV | 2005 – 2019 |
| Toyota Hilux (AN10/AN20 series) | 2KD-FTV | 2005 – 2015 |
| Toyota Fortuner (AN50 series) | 2KD-FTV | 2005 – 2015 |
Note: Always verify your vehicle’s engine code and original pump part number before purchase. This pump replaces Denso original 294000-0940 and is compatible with the common-rail injection system.
Whether you run a Hiace minibus, a Hilux work truck, or an off-road Fortuner, this fuel pump ensures reliable starting, consistent power delivery, and compliance with Euro 3/Euro 4 emission standards.
Preventive Maintenance Recommendations
To maximize the service life of your 294000-0940 fuel pump and avoid costly breakdowns, follow these preventive maintenance practices:
1. Replace Fuel Filters on Schedule
Change the primary and secondary fuel filters every 20,000–30,000 km or as specified by Toyota. Contaminated fuel is the #1 cause of plunger seizure.
2. Use High-Quality Diesel
Always refuel at reputable stations. Water or dirt in diesel can instantly damage the precision internal components. Consider using a water separator if operating in humid or remote areas.
3. Monitor Fuel Pressure & Leakage
Check for external leaks around the pump head and high-pressure pipes. Any drop in rail pressure (diagnosed via OBD scanner) may indicate internal wear.
4. Change Engine Oil Regularly
Although the pump is self-lubricating, excessive fuel dilution of engine oil (from leaking injectors) can affect pump drive cam lubrication. Follow the vehicle’s oil change interval.
5. Inspect Drive Shaft & Coupling
The pump is driven by the engine timing chain/gear. Listen for unusual knocking noises – they may signal a worn drive coupling or cam plate.
6. Perform a Pump Re-Seal Kit Every 150,000 km
Replace O-rings, gaskets, and the SCV valve as part of major service. This prevents air ingress and pressure loss.
By adhering to these steps, you can expect over 300,000 km of trouble-free operation from your Rsolid engine parts fuel pump.
Why Choose Rsolid Engine Parts as Your Supplier?
Rsolid Engine Parts is a professional aftermarket supplier specializing in diesel fuel systems for Japanese commercial vehicles. Here is what makes us different:
OEM-Grade Manufacturing
Every 294000-0940 pump is produced under strict ISO 9001:2015 quality control, using original Denso specifications for dimensions, materials, and pressure tolerances.
100% Tested Before Shipping
Each pump undergoes a computerized bench test measuring:
Output pressure at idle and full load
Flow rate consistency (±2%)
SCV solenoid response
Leak-proof integrity at 200 MPa
Plug-and-Play Fitment
No modifications required. The pump comes with the correct mounting flange, drive coupling, and fuel inlet/outlet ports.
Competitive Warranty
Rsolid offers a 12-month or 60,000 km warranty against manufacturing defects.
Global Stock & Fast Shipping
Warehouses in Asia, Europe, and the USA ensure rapid delivery to workshops and distributors.
Technical Support
Our team provides installation guides, torque specs, and troubleshooting advice – free of charge.
